Food and Beverage Manufacturing Consulting
Improving food and beverage manufacturing by fostering efficiency, reducing costs, and guaranting quality
Food and Beverage manufacturers face several arising
challenges, including increasing energy and material costs, high supplier
dependability, and increasing regulation. With raw materials accounting for over 50%
of total costs, businesses must implement transformation projects in their production as to
reduce operating costs and streamline key processes. To do so
effectively, it is essential to adopt strategies based on tested methodologies, such as Lean and KAIZEN™,
designed to respond to uncertainty and variability.
We aim to place organizations at the forefront of
this transformation, providing consulting and training services that empower the food and
beverage industry to increase productivity, maximize financial returns, and
improve quality. Leveraging industry expertise, innovative solutions, and tailored strategies,
we help clients overperform across the entire food supply chain.
Want to improve efficiency and quality
in
Food & Beverage Operations?
How we can help
Improve operational efficiency
Enhancing efficiency with lean solutions like structured problem-solving for equipment failures, planned, predictive, and autonomous maintenance (TPM), and SMED to reduce changeover time.
Increase material yield
Improve process control with Lean Six Sigma, eliminate machine inefficiencies, reengineer products to reduce waste, and reintroduce by-products.
Increase resource productivity
Improve resource productivity with line design, develop training plans for standard compliance, implement synchronized logistics loops between production and logistics, and optimize warehouse design.
Simplify the food & beverage supply chain
Refine stock management policies, implement planning algorithms based on historical data, and reduce supplier dependence to minimize sourcing variability.
Develop sustainable operations
Leverage data analytics for a zero-carbon roadmap, measure energy consumption in real-time, conduct cost-benefit analyses to identify critical equipment in energy performance, and decrease material consumption.
Harness the power of data
Go Digital by combining the toolboxes of automation and digital information to transform your operations and differentiate your offer.
Client results
Learn how to implement it in your organization
Impact
15 to 25%
Average overall effectiveness increase
45 to 55%
Average setup change over time reduction
3 to 8%
Average materials savings increase
10 to 20%
Average raw materials
costs reduction
5 to 10%
Average quality loss reduction
20 to 30%
Average Overall Equipment Efficiency (OEE) increase
15 to 25%
Average overall effectiveness increase
45 to 55%
Average setup change over time reduction
3 to 8%
Average materials savings increase
10 to 20%
Average raw materials
costs reduction
5 to 10%
Average quality loss reduction
20 to 30%
Average Overall Equipment Efficiency (OEE) increase
Talk to an Expert
Get in touch with us and share your business needs to get a tailored consulting or training approach
Insights
Success Story
Sustainable Growth with Lean and Continuous Improvement
Our Approach
The KAIZEN™ approach begins with an end-to-end analysis. This analysis leads to a customized solution design and implementation plan. The contribution of the teams is critical to the success of any Lean journey. We organize our customers’ teams to break functional silos and develop continuous improvement skills.
We support our clients in implementing the initiative’s plan, ensuring set objectives are met.
Change Management
Kaizen Institute’s approach is practical, pragmatic, and collaborative. We work with our customers in their Gemba – where the action takes place – and observe the opportunities first-hand.
Our experts combine deep expertise with refined analytical and problem-solving skills, bringing an external and fact-based perspective to the industry’s challenges and opportunities.
Want to get more insights?
We create customized solutions for every business area
Kaizen Institute works directly with the client teams, with a “Hands On” and “Teaching by Doing” approach
Kaizen Institute works directly with the client teams, with a “Hands On” and “Learning by Doing” approach